Tuesday, October 28, 2008

Hull Features

A good hull combines performance and stability in every sense from its shape to the quality of its construction and the durability of its materials.


Design Considerations


In this chapter and the next I don’t intend to get into fine details of hull design. Since I’m not a naval architect I wouldn’t know where to start. Instead, I’ll touch on what I think are important features for you to consider in your specification, with a bit of background. These features are:
  • Design for stability
  • Roll damping systems
  • Hull construction
Related subjects covered in the next chapter are:
  • Hull material
  • Double hull
  • Swim platform
  • Bulkheads
  • Hull openings
  • Keel coolers

Design for Stability


As a guest of the Canadian navy and for Weekend Magazine, I was once on HMCS Onondaga, an Oberon-class diesel-electric patrol submarine. We were running out of Boston harbour in a severe Atlantic storm, en route to Halifax. The captain didn’t want to submerge, because of the bureaucracy involved in getting dive permission in American waters. Submarines are as unstable as a coke bottle on the surface. They pitch fore and aft. They roll side to side. Every three beats they yaw left or right. Jumping feet first though a round watertight hatch between compartments is a major gymnastic feat.

Below decks, the boat stank from diesel fumes and seasick sailors who had spent the weekend in the Combat Zone near Boston Commons. With the permission of the captain, then Lieut-Commander Peter Cairns, I spent most of the night in the fresh air; lashed to a lookout bench in the conning tower, just forward of the seven radio, snorkel and periscope masts. Ahead, I could see the raised diving planes, the huge sonar dome and the wild sea illuminated by the powerful bow lamp. The next instant, the night would flash to black when the bow lamp plunged beneath the waves. A beat later, the lamp would come roaring out of the water.

While that was an exciting ride in the fin (sail) of a submarine, comfort and safety are more important when making passage. There are a number of ways to stabilize a trawler so that passages in bad storms or heavy seas are as comfortable and as safe as possible. These start with the design of the hull. This is a complex area beyond our scope (and my knowledge) here. What follows is a description of some of the factors involved, so that you can understand any trade-offs made in the design of your hull, and their potential impact on stability.

Hull Shape


Hulls can be rounded (round bilge) or designed with a hard chine. A chine is the line of intersection between the sides and bottom of a flat-bottomed boat. A radius chine has a V-bottom, rising to a second chine that starts the sides, yielding a shape closer to a rounded bilge. A rounded hull looks nicer than a slab side, and intuitively should sit better in the water.

The arguments for round bilges versus chines run like this: A round-bilge, like a submarine hull, offers little resistance to the water when it rolls. This is bad. A hard chine, or radius chine, offers resistance along the edge or edges. This is good. A chine also yields more interior space than does a round bilge. (A shoe box shape has the greatest interior volume but has infinite wave resistance at its ends.) Incidentally, a radius chine is easier to weld up in steel plate than a round bilge. And curves are more expensive to fabricate than straight lines.

But because round-bilge hulls roll more, they are paradoxically better suited to roll correction by active stabilizers.

The truth is there are good and bad designs of both types, from a stability perspective. Either type of hull can be designed to be self-righting in a knockdown from a beam-on wave. Breaking waves at the bow or stern are a different story for either design, depending on the waterline length.

Other features to look for are a fine bow section with substantial flare, and a deep bulbous forefoot. (See Bulbous Bow, below.) A fine bow with a deep forefoot slips efficiently through the water, providing fuel economy and a comfortable ride. A flare provides good reserve buoyancy, reduces pitching and keeps spray off the foredeck. A flared bow reduces pitching because as the bow submerges, the flare increases the resistance to the water. Also, as speed increases you want the bow to rise, not dig in.

Past the bow, the hull should shift from a gentle to a rapid increase in beam. If this is done right, the boat will sail in a pool of calm water. The bow generates a positive pressure wave, which is cancelled out by the negative wave caused by the rapid increase in hull form. Such a boat will have a low Prismatic Coefficient (also see below).

Length on Water Line


The boat’s length on the water line (LWL) affects its resistance to capsizing, and the maximum speed of a displacement hull. If the height of a beam abaft wave breaking at the bow or stern exceeds the boat’s length, it won’t be able to motor up it to the top. It is likely to pitchpole, i.e., tumble end over end. Also in general, in heavy weather and high waves or offshore, a longer boat performs better, and has better directional stability. (See Length to Beam Ratio.)

The significant height of an ocean wave on a normal day runs three to five ft, with storm thresholds around 10 ft. Severe storm areas usually run up to 35 ft [1-9]; although 25 ft appears to have been the norm historically [10]. It is possible winter weather in the North Atlantic is becoming more severe with waves 40-50 ft.

Between 1975 and 1999 the largest storm waves off the coast of Washington USA increased by 50% to 12 m; although this might have been due to El Nino [11].

Studies of non-displacement sailing boats show that most boats can survive a breaking wave with a height of 55% LOA [13]. No comparable data exists for displacement trawlers but we should expect similar results. The same studies show that a wide-beamed boat hit by a wave with a height of 35% LOA can easily capsize. (The storm threshold is the wave height separating calm from storm. It varies with location, e.g., 13 ft in southern California [5].)

Table 3-1 shows values of significant wave height for different boat lengths. Taking a 13-ft storm-threshold wave off Southern California as our benchmark, and assuming we accidentally get beam-on, we can surmise that the minimum length for an offshore passagemaker is 40 ft. On the other hand, if we get stuck in an extreme storm with 35-ft waves beam abaft, then we better have a 70-ft trawler. This alone doesn’t guarantee survival, but for a small boat bigger is better when it comes to riding tall waves.

Thirty-five foot waves are not to be sneered at in any size of boat. On November 9, 1913, a storm on the Great Lakes with 35-ft wave height sank 12 freighters in a single night [14]. The Queen Mary II took a severe pounding from 30-35-ft waves on her maiden voyage in 2004 [15]. On March 3, 2005, the 72-ft sailing yacht, Team Save the Children, competing in the Global Challenge 2004-2005, became airborne when hit by an exceptionally large wave in the south Pacific. Today, worldwide, about two large ships sink every month; although most are heavily laden freighters and some are poorly maintained [16]. Sharina will be 55 ft.

Rogue, or freak, waves are another matter. They can arise in any sea condition, in heights from 50 to 100 ft or more, endangering even the largest ships [17-19]. Until recently they were thought to be rare but most common in the Agulhas Current off the Cape of the same name on the southeast coast of South Africa, between Durban and Port St. Johns [20-23].












Table 3-1 Waterline Length vs. Significant Wave Height (ft)

Trawler
LOA
Breaking Wave
@ 55% LOA
Beam On Wave
@ 35% LOA
2011.007.00
3016.5010.50
4022.0014.00
4524.7515.75
5027.5017.50
5530.2519.25
6033.0021.00
7038.5024.50


But research in 2004 by the European Space Agency indicated freak waves are very common, and not always associated with currents like the Agulhas or the Gulf Stream. During a three-week period, its MaxWave project using satellite-borne Synthetic Aperture Radar detected 10 massive waves, some nearly 100 ft (30 m). The next phase of the project, WaveAtlas, will analyse two years worth of data to map the location and frequency of freak waves [24, 47].

In 2005, the Naval Research Laboratory in Mississippi reported that Hurricane Ivan created waves of 30-40 m. Such rogue waves will become more common as hurricanes increase in frequency due to global warming [25]. (Warmer water superheats hurricane cells.)

Even coastal waves can become rogues. Waves have been observed on the Alabama coast as high as 32 m; while coastal 30-ft waves are frequent in Maine [26].

Reserve Buoyancy


Freeboard, the distance from the waterline to the edge of the highest watertight deck amidships, is a rough measure of reserve buoyancy. Typically buoyancy is lost when the edge of the freeboard meets the water.

Freeboard plus draft is the total height of the hull. A generous freeboard gives lots of headroom inside, and makes it easier to recover from a knockdown. Too much freeboard makes a boat tippy.

Roll Stability


There are several kinds of roll or heeling stability: ballast, form, static and dynamic. These are important in determining a boat’s resistance to capsizing from a beam-on wave, and the type of rolling motion. The rolling motion dictates your comfort.

Inherent in the design of every boat is a restoring force from rolling called the righting moment (RM), and a point of instability. A boat capsizes when the force of a wave causes it to heel over to its point of instability, called the Angle of Vanishing Stability. Beyond this point, the boat capsizes and may stay inverted. The wider the beam, the more difficult it will be to revert. The deeper the keel, the greater the counterbalancing force to the superstructure.

Many trawlers will self-right from 65-70 degrees before they turn turtle. Unlike sail boats very few have positive stability to 130 degrees. The Krogen 48 North Sea is a better example of stability. It is self-righting at over 85 degrees [27].

A vessel’s stability can be divided into two performance categories: initial stability and ultimate stability.

Initial stability defines the angles of heel that are normal to a vessel's operation. This is also the static stability. This is usually between zero and 15 degrees of heel. A wide-beamed boat heels less (has greater stiffness), and is more comfortable. But a narrower-beamed boat has more ultimate stability.

Ultimate stability is the angle of vanishing stability.

The righting moment is a force generated by the righting arm (GZ). The righting arm is the transverse distance between the centre of gravity (CG) and the centre of buoyancy (CB) [28]. Hopefully this will become clearer as you read on.

Centre of Gravity


The centre of gravity is the point inside the hull where the downward force of gravity equals the weight of the boat, i.e., its displacement. It is the midpoint of the mass. Keeping weight low in the hull lowers the CG. A low CG increases stiffness, i.e., resistance to heeling and capsizing. That’s why engines are mounted low, ballast is put in the keel; and heavy superstructures or loads on deck are bad. Makes you wonder about dinghies on the boat deck.

Centre of Buoyancy


The centre of buoyancy is a counteracting force to gravity. It is the midpoint of the underwater volume of the boat, i.e., it is the centre point of the geometric shape of the hull. It is on the centre line of the hull, usually amidships with a vertical height just a bit more than half the draft.

The upward thrust of the CB counteracts the downward thrust of gravity. To illustrate this, float a bowl in some water. Put your finger in the centre and push down. The bowl will resist sinking and push back. Your finger is gravity. The resistance you feel is the buoyancy.

Plenty of hull area beneath the waterline lowers the CB. As a boat is more heavily loaded, increasing the draft, the CB moves lower, reducing the righting arm, and the freeboard and ultimate stability are reduced.

Righting Arm


When a boat is upright, the CB is above the CG, on the centreline. As a boat heels, the CB moves to the side in the direction of the heel. The horizontal distance between CG and CB is the righting arm (GZ). As you can see from the diagram, heeling changes the underwater shape of the boat, and begins to move it toward a tipping point. As the edge of the freeboard meets the water, the outboard shift of the CB reduces and eventually changes direction as the boat heels further. This is caused by the change in the underwater hull shape. Obviously as the CB changes direction, the GZ is reduced.

Righting Moment


The righting moment (restoring force) is GZ multiplied by displacement (D). The longer the righting arm and/or the heavier the displacement, the greater the restoring forces.

As the boat exceeds its range of initial stability, and enters the zone of ultimate stability, the restoring force begins to decrease. This happens due to the changing shape of the immersed hull. As it continues to heel, the CB shifts inboard and the righting moment becomes less and less just when the boat needs more and more to restore it to upright. The boat becomes increasingly unstable. When the CB moves to the opposite side of the CG, the righting moment becomes an upsetting moment. When the boat reaches its Angle of Vanishing Stability it capsizes.

Static Stability


Static stability determines the angle of heel under constant wind or wave conditions. Factors that increase static stability are heavy displacement, low centre of gravity, and a centre of buoyancy that shifts outboard quickly when the boat heels. Boats with wider beams exhibit more static stability (stiffness) and less dynamic stability.

Dynamic Stability


Dynamic stability determines the roll in response to a transient wind gust or violent wave that is shifting the performance into the zone of ultimate stability, i.e., instability. Heavy displacement and a narrow beam improve dynamic stability somewhat. A wider beam catches the wave early, giving it more leverage and time to act on the hull. Once a boat is inverted, the increased static stability associated with a wider beam becomes a liability since it keeps the boat inverted for a longer period of time.

From this, we can see that a lower CG is better. The lower the CG, the longer is the initial righting arm (GZ), giving the boat a quick roll and snappy response. The higher the CG, the lower is the righting moment (RM) and the slower the roll. Carrying ballast and other weighty items as low as possible lowers the centre of gravity. Keeping superstructure weight to a minimum and not storing heavy items on deck will also help. Adding ballast to the flybridge to slow the roll, as some people have advocated, is a very bad idea.

A good amount of freeboard will improve both the maximum righting moment and the limit of positive stability. Too much freeboard will make the boat tippy by raising the CG. Adding ballast to make the boat stiffer reduces the freeboard and reduces the zone of positive stability. Adding ballast to the flybridge, as recommended by one magazine, is absolutely crazy.

Roll Period


The roll period of a boat is an excellent indication of its stability. The lower the roll period, in seconds (s), the more stable the boat. The boat will be more uncomfortable but will have greater resistance to capsizing. The roll period is based on the moment of inertia, waterline length, and beam. The moment of inertia, (D^1.744/35.5), was developed by the Society of Naval Architects & Marine Engineers [29]. It is very sensitive to the distance items are from the CG.

The formula for roll period is not too difficult but is too lengthy to describe here. Generally, boats with periods less than 4 s are stiff and periods greater than 8 s are tender. Stiff boats resist rolling and capsizing, and recover quickly. Tender boats roll more, recover slowly and are less resistant to capsizing. As a rule of thumb, for comfort the minimum natural roll period should be equal to a vessels maximum waterline beam in yards. For example, Sharina has a beam of 17 ft 9 in and thus should have a minimum roll period of 5.9 s. For safety the roll period should be less.

Waves also have periods. A wave period is the time between two crests or troughs passing the same point. Typical ocean wave periods are 5 to 20 s [30, 31]. If the natural roll period of a boat is equal to or an even interval of the wave period, then the wave periods will synchronise and harmonically amplify the roll. At the least this will make the motion uncomfortable; at worst it will capsize the boat very suddenly. Many deep-water service boats are being designed with roll periods greater than 20 s, but this is not advisable for a trawler.

Waves are made by wind from weather action. Long slow periods indicate the waves have travelled a long distance, so the disturbance is far away. Short periods mean it is close by.

Roll Acceleration


Roll acceleration is the force of gravity (G force) you experience during a roll. High rates of acceleration are very uncomfortable, stress the body, and make it impossible to sleep. Marchaj [32] has proposed four physiological states: Imperceptible, Tolerable, Threshold of Malaise, and Intolerable. Malaise starts at 0.1 G, Intolerable starts at 0.18 G.

Maximum Hull Speed


Hull Speed = 1.34 * LWL^1/2

Maximum hull speed of a displacement boat in knots is 1.34 times the square root of the length of the hull at the water line. Maximum speed is attained when the length of the bow wave is the same as the waterline length. [See Fig 3-9.] Maximum hull speed is really the maximum efficient hull speed. You can drive a boat faster than its hull speed but it will take increasing gobs of power to do so.

Speed/Length Ratio


The Speed/Length Ratio (SLR) is the boat’s maximum velocity in knots divided by the square root of the LWL in feet. For example, with an LWL of 54 ft 04 in and a maximum speed of 9 knots, Sharina’s SLR is 1.22. Typically a boat is at its most fuel efficient at an S/L between 1.1 and 1.2. In Sharina’s case this is a cruising speed of 8.5 knots, giving a range of 204 nautical miles per day.

Prismatic Coefficient


Prismatic Coefficient (Pc) is a dimensionless coefficient of form (glad you understood that), allowing comparisons with other boats even of different size. It is the ratio of the under body volume to the volume of a prism having a length LWL, and a section equal to the boat’s maximum midsection. It indicates the fineness of the ends compared to the midsection. In general, it is a reasonable measure of the wave resistance of a boat, and thus related to the amount of power required to drive it forward. In aircraft design it has been found that the Sears-Haack body shape is least susceptible to wave drag. This is a canoe shape ill-suited to a small live-aboard. Larger boats like the 83-ft Wind Horse are exploring semi-canoe shapes [46].

Pc is relative to the Speed/Length Ratio (SLR). For every SLR, there is an ideal Pc. A low Pc for a given SLR indicates extremely fine ends and a large midbody. A high Pc means more displacement is distributed toward the ends. Some suggested values are given in Table 3-2. Opinion varies because of the complexity of hull design and hydrodynamics in different wave conditions. With an SLR of 1.22, Sharina’s Pc should be between 0.58 and 0.62. Her designed Pc is 0.64, so she is not very fine on the ends.

Block Coefficient


Block coefficient is the volume of a hull as a proportion of the volume of a rectangular block having the same length, width and depth. The higher the coefficient, the lower is the propeller efficiency. Sharina’s block coefficient is 0.338.

Midsection Coefficient


Midsection Coefficient is the area of the midsection, divided by the beam on the waterline multiplied by the (draft plus the freeboard).

WP Area


The wetted area (WP) of the boat’s hull is an indicator of friction through the water. WP is very important in a submarine but less so in a surface ship, where wave resistance is more important. Sharina’s WP is 718.5 sq ft

A/B Ratio


A/B, the ratio of the area above the water to the area below the water, is a measure of stability. It is a gross rule of thumb that is easily misused. Stability can be better predicted using computer programs that consider many factors. A lower ratio, say below 2.5, is inherently more stable than a top-heavy boat with a high A/B ratio of say 3.0 or more. For what it’s worth, Sharina has an A/B of 2.65.

Ballast to Displacement Ratio


[Based on sail boats]
Ballast/Displacement Ratio = Bt/D * 100
Ballast displacement ratio is the boat’s ballast divided by the boat's displacement converted to a percentage. This ratio indicates the resistance to heeling (stiffness). An average ratio is approximately 35%. A higher ratio indicates greater stiffness.

Displacement to Length Ratio


Displacement/Length Ratio = D/(0.01 * LWL)^3
Displacement to length ratio indicates if the boat is a heavy (results greater than 300), medium (200-300) or light (75-200) cruiser. Displacement is in long tons (2240 lb). Note that ranges for sail boats are different (325-400, 275-325 and 200-275 respectively). Sharina’s D/L of 280-350 indicates she is a heavy cruiser suited for serious offshore work.

Capsize Risk


[Based on sail boats]
Capsize Risk = B/(D/[0.9*64])^0.333
The Capsize Risk is a seaworthiness factor derived from the USYRU analysis of the disastrous 1979 FASTNET Race, funded by the Society of Navel Architects and Marine Engineers. Values less than two are good for sail boats [33]. No comparable data exists for trawlers.

Length to Beam Ratio


Length/Beam Ratio = LOA/B
A lower Length to Beam (L/B) number indicates a beamier boat. Boats with a wider beam have better initial stability, and more interior room. They have worse ultimate stability, and high inverted stability, meaning it is hard to turn them upright. A beamier hull (L/B ratio below 2.7) has more room inside, but is less efficient and pounds much more going into head seas [34]. A narrow hull has better directional control and steers better. For boats from 30 to 50 feet in length a hull with an L/B ratio above 3.0 is more efficient and pounds less into head seas. Sharina has an L/B of 3.09.

Motion Comfort Ratio


Comfort factor = D/(0.65*(0.7*LWL+0.3*LOA)*B^1.33)
This Comfort Factor, developed by Ted Brewer, predicts the overall comfort of a sail boat when it is underway [35]. The formula predicts the speed of the upward and downward motion of the boat as it encounters waves and swells. Faster motion makes passengers more uncomfortable.

The higher the number, the more resistant a boat is to movement, and the more comfortable it is. Obviously bigger boats give a better ride; although the formula favours a narrow beam. Use with caution analysing power boats.

Bulbous Bow


Bulbous bows were developed in the 1950’s for large cargo vessels, to improve their penetration of the water, and reduce fuel consumption. The underwater bulb creates a wave 180 degrees out of phase with the original bow wave. This cancels or reduces the bow wave. The first merchant vessel with a bulbous bow was the Yamashiro Maru delivered in November 1963 by the Mitsubishi Heavy-Industries, Ltd. Nagasaki Shipyard in Japan [36]. Today all the largest ships, including Nimitz-class aircraft carriers, have bulbs [37].


A bulbous bow will reduce your fuel consumption 3% to 15%; increase sea keeping by dampening pitching motions by up to 20%; and increase speed slightly. The greatest benefit to fuel and horsepower will be at speeds over 6 knots, lessening as speed decreases [38-40]. The yamashiro maru used 25% less horsepower than a similar vessel with no bulb [36]. A bulb slightly increases the length of the waterline (LWL), the determining factor in the top efficient speed of a displacement hull. A trawler with a bulb goes slightly faster than the LWL formula suggests.

Bulbous bows have no place on a zippy semi-displacement hull. But a full displacement trawler, making a long passage at a constant speed, is an ideal candidate for a bulb. Even so, many designers have resisted bulbous bows on boats under 60 ft. But there is no good reason not to have one on displacement boats of 50 ft or even 45 ft if the hull form is suitable [38, 41] and the cruising speed is 6 kt or more. The DeFever 56, the Nordhavn 50/57/62/72 series, Cape Horn and Moloka’I Strait all have bulbs.

The key seems to be hull form. Bulb design is a bit of an art. Bulbs should be incorporated into the general hydrodynamic design of the hull, not appended like crude cigars. Generally, bulbs are a modified ellipse shape, pointed on the bottom and flattened on top. A bulb should not extend forward of the extremity of the bow. Vertically it should be just below the surface, to create a wave in front of the ship that is 180 degrees out of phase with the bow wave. This means it creates a wave hollow where normally you would find a wave crest [42].

If a bulb fails to flatten the entry or, worse, increases the bow wave, then the design is wrong. Unfortunately, the only way to really validate this is through tank testing. Software programs are useful for suggesting a shape. The shape has to minimise skin friction at low speeds while reducing wave resistance at high speeds.

The initial design of the bulb for the Queen Mary II didn't allow the ship to achieve its speed specification in tank tests. Lengthening the bulb by 2 m rectified this.

One reason bulbs are better suited to larger boats is that they work better at higher speeds. A 45-ft trawler with an LWL of 38 ft has a maximum hull speed of 8.2 kt. Its cruising speed is more likely to be 6 kt, just sufficient to justify a bulb. At lower speeds, bulbs simply increase drag.

Bulb designs for large ships often incorporate a bow thruster or sonar dome. Putting the bow thruster forward as much as possible increases the steering leverage. A watertight hatch gives access to the interior of the bulb. With a bulb, you will need a bowsprit for the anchor, or hawseholes port and starboard, to avoid scraping the bulb with the anchor chain.

Roll Damping Systems


Roll-damping systems, as the name implies, are designed to reduce the roll of a vessel. Reducing roll increases comfort. Roll-damping systems are passive or active, and can be internal or external. The main types are:
  • Bilge Keels
  • Active Stabilizers
  • Ballast Stabilizers
  • Paravanes
  • Flopper Stoppers


Bilge Keels


Bilge keels are a type of fin attached to the chines of the hull. They serve as passive roll stabilizers, by offering resistance to the water when the trawler rolls. They should be located as far aft as possible, to reduce roll and improve stability [40]. Long low-aspect keels can reduce rolling by 35-55% [43]. (Aspect ratio is the ratio of width to height, e.g., 4:3 is 4 units wide by 3 units high.)

Bilge keels can be made strong enough to support the hull and keep the boat upright when it is accidentally or deliberately grounded. To support grounding, both the keel and bilge keels are engineered three to four times stronger than ABC requires. Failing to engineer the keels adequately can cause bilge plates to crack [45]. Such keels will offer some protection to accessories attached to the main keel. Bilge keels can also be designed as short angled fins.

The downside of bilge keels is that they increase drag slightly. Hopefully the extra drag will be offset by the performance of a bulbous bow.

Active Stabilizers


Active stabilizers are another type of roll-damping fin. They have electric or hydraulic motors so that their angle of attack in the water can be adjusted dynamically, a little bit like wing flaps on an airplane. Electro-mechanical sensors and a control system make automatic adjustments to the fins. Actuators can be electric or hydraulic. The plates on the hull must be strengthened where the stabilizers are attached. As mentioned before, active stabilizers are more effective on a round bilge hull than on a hard chine hull. They should be located close to the pivot point of the hull, typically just aft of the maximum beam.

Ballast Stabilizers


Ballast stabilizers were once common only on large cruise ships but have begun appearing in European yachts and a few large trawlers like Cape Horn. A ballast stabilizer consists of two interconnected water tanks, one on either side of the centreline. As the boat heels a pump transfers water rapidly between tanks to counterbalance the rolling motion. A variation on this theme is to use sliding weights.

Obviously the pumping systems should have excellent redundancy. You wouldn’t want water ballast on the wrong side of the boat at the wrong time.

Paravanes & Flopper Stoppers



A discussion of roll damping would be incomplete without mentioning paravanes and flopper stoppers. Paravanes are long poles extended horizontally from the sides of a trawler, with winged paravanes that reduce the boat’s rolling inertia when underway.

Flopper stoppers are similar, but with flotation devices on the ends for use at rest. For either, the supporting mast structure raises the centre of gravity, which decreases ultimate stability [44].

Paravanes work the same way a high-wire performer uses a balance pole, or you use your arms when play walking down a beam or curb. They originated on fishing trawlers, which anyway have booms to set and raise nets. They can be very effective.

At other times, the booms can bounce, or even smack the boat, so people weigh them down with chain. They’re also cumbersome to set and raise. If a boom is lost in bad weather, the boat can capsize from the imbalance. You might want to consider them only if you’re converting a fishing boat that was designed for them.

Sharina will have radius chines, bilge keels, and active stabilizers if budget permits (not likely). No (ouch!) flopper stoppers please.

Hull Construction


A key factor in safety in design consists of the quality of construction of the hull and the durability of its materials. These are considered in the next chapter.

Summary


A well designed hull has a stable self-righting form. It incorporates passive stabilizers like radius chines and bilge keels. A flared bow optimizes performance underway. A double hull, if affordable, offers extra security against penetration by floating objects. A bulbous bow reduces the horsepower and fuel required for a given speed, and slightly increases the top speed in trawlers of more than 45 ft, while providing a mount for a bow thruster and forward-looking sonar. Active stabilizers are effective but expensive and work better on a round bilge.

References


1. Oceanweather Inc., http://www.oceanweather.com/data/
2. Manly Hydraulics Laboratory, http://marlin.mhl.nsw.gov.au/www/welcome.html
3. Surfline, http://www.surfinfo.com/
4. Fleet Numerical Meteorology and Oceanography Center, Wave Watch 3, https://www.fnmoc.navy.mil/
5. Wave Forecast Models, Coastal Data Information Program, SCRIPPS Institute of Oceanography, http://cdip.ucsd.edu/?nav=recent⊂=forecast
6. Environment Canterbury, http://www.ecan.govt.nz/Coast/Wave-Buoy/wave-height.html [removed from website]
7. Central American Significant Wave Height and Direction, Puerto Quepos, http://www.puertoquepos.com/resources/wave-heights.html
8. Weather and Sea State, Siglingastofnun Islands, http://skip.sigling.is/enska/dangerous_waves_forecast.htm
9. Global Wave Statistics Online, BMI Fluid Mechanics Limited, http://www.globalwavestatisticsonline.com/Help/storm_calm_pers.htm
10. The Sea III -- Wind, Sun, and Moon, by Rachel L. Carson, The New Yorker Magazine, June 16, 1951.
11. Washington State Department of Ecology.
12. European Centre for Medium-Range Weather Forecasts, http://www.ecmwf.int/
13. (K. Adlard Coles' and Peter Bruce's (editors) Adlard Coles' Heavy Weather Sailing (30th edition) Stability of Yachts in Large Breaking Waves. Chapter 2 pp11-23 International Marine, Camden, Maine
14. The Detroit News, November 13, 1913, Detroit, MI, USA
15. CBS News, http://www.cbsnews.com/stories/2004/01/12/world/main592773.shtml
16. The Cargo Letter, Countryman & McDaniel, http://www.cargolaw.com/presentations_casualties.html
17. French Research Institute for Exploitation of the Sea, http://www.ifremer.fr/metocean/rogue_waves.htm
18. http://www.sciencenews.org/pages/sn_arch/11_23_96/fob2.htm
19. Science News Online, Science News, http://www.science-frontiers.com/sf066/sf066g14.htm
20. Wikipedia, http://en.wikipedia.org/wiki/Freak_wave
21. SA Sailing Directions Vol 1 page 43, http://www.dynagen.co.za/eugene/freaks.html
22. Freak waves, rogue waves, extreme waves and ocean wave climate, Kristian B. Dysthe, Department of Mathematics, University of Bergen, Norway, et al, http://www.math.uio.no/~karstent/waves/index_en.html
23. Understanding the Freak Wave, Dr Paul Taylor, Department of Engineering Science at Oxford University, et al, http://www.epsrc.ac.uk/ContentLiveArea/Downloads/Adobe%20Portable%20Document%20Format/E-TaylorP.PDF
24. Ship-sinking monster waves revealed by ESA satellites, ESA Portal, 21 July 2004, July 21, 2004, http://www.esa.int/esaCP/SEMOKQL26WD_index_0.html
25. Hurricanes Whip Up Huge Waves, Philip Ball, Nature, August 4, 2005, http://www.nature.com/news/2005/050801/full/050801-10.html
26. Vijay Panchang, Texas A&M University at Galveston, www.tamug.edu/mase/wave_file/wave%20%simulations.htm
27. Kady-Krogen Yachts, http://www.kadeykrogen.com/
28. A Best Practices Guide to Vessel Stability, Guiding Fishermen Safely Into the Future, Second Edition, United States Coast Guard, http://www.uscg.mil/hq/g-m/cfvs/
29. Society of Naval Architects & Marine Engineers, http://www.sname.org/
30. On Second-Order Roll Motions of Ships, Yonghui Liu, FMC SOFEC Floating System, Inc, Houston, Tx., Proceedings of OMAE03, 22nd International Conference on Offshore Mechanics and Arctic Engineering, June 2003, Cacun Mexico.
31. Rousmaniere, J, The Annapolis Book of Seamanship Simon & Schuster, New York, New York, Chapter 1: The boat p26-35, 1999.
32. Marchaj, Seaworthiness, The Forgotten Factor, chapter 4, "Boat Motions in a Seaway"
33. United States Sailing Association, http://www.sailingusa.info/formula.htm
34. Downeast Lobster Boats, http://www.downeastboats.com/hulldesign.html
35. Ted Brewer Yacht Design, http://www.tedbrewer.com/yachtdesign.html
36. Ripples in Time, Bulbous Bow – Introduction of wave-making resistance reduction technology, http://www.nykline.co.jp/english/seascope/200010/
37. Reagan Takes a Bow, http://www.nn.northropgrumman.com/Reagan/About_the_ship/Bow.htm
38. Bray Yacht Design and Research, http://www.brayyachtdesign.bc.ca/
39. Nordhavn, http://www.nordhavn.com/design/full/bulbous.htm
40. Cape Horn Yachts, http://capehornyachts.com/
41. B. C. Research Inc., http://www.bcr.bc.ca/shipdynamics/
42. http://members.shaw.ca/diesel-duck/library/articles/bulbous_bows.htm
43. Marine Technology, see http://www.kastenmarine.com/roll_attenuation.htm
44. The Use of Roll Damping Paravane Systems (Paravane Stabilizers), Transport Canada, http://www.tc.gc.ca/marinesafety/bulletins/2000/15_e.htm
45. Ship Construction, D. J. Eyres, Butterworth-Heinemann, ISBN 07506807092007.
46. FPB 83 – Wind Horse, http://www.setsail.com/dashew/FPB83_Intro.html
47. Predicting Rogue Waves, Technology Review, March 01, 2007, http://www.technologyreview.com/Infotech/18245/

© 2008 David Shaw
david.shaw.x23@gmail.com

Saturday, October 4, 2008

Safety in Design

A safe design minimizes risks while delivering performance, redundancy and contingency choices. Design goals framed by established standards will help crystallize these requirements.

Risks, Contingencies & Disasters

My approach to safety in design arises from my background. In my twenties, I was Chief Pit Marshall at Le Circuit Mt. Tremblant, responsible for fighting gasoline and nitrous oxide (invisible) fires in the pit lane at Formula 1, Indy, Can-Am and Trans-Am races in the glory days of 600-1000-bhp cars like the fabulous Porsche 917 [1], Lola T70, etc. To do this, I was trained in emergency rescue and fire fighting at a BP Oil Refinery in Montreal.

Later, I worked a medium-sized beef and horse farm for more than 15 years as a single operator. With no one to rely on for help, except Murphy a giant wolfhound, this meant that every single move I made had to involve a conscious or subconscious risk calculation. This included man handling 2500-lb bulls; dealing with fear-crazed horses; making many snap life-or-death decisions with severely injured and frightened animals; and working with even more frightening industrial equipment. (Try to imagine what it is like to inject penicillin into the eyelid of an enraged ton bull, all by yourself.)

I didn’t get it all right. I was fortunate in having Murphy and Lady Luck’s help in a few serious missteps when I narrowly avoided death. This is the “red light” phenomenon. No matter how well you plan, there is always the possibility of someone running the red light, and broadsiding you (see Britannic, below). By definition, a red-light incident cannot be foreseen.

Sometimes skill and luck will serve you well; at others nothing will forestall disaster once the red-light incident has occurred. Worse, initial red-light incidents can appear quite innocuous, i.e., they do not look like one. It is only when you respond inappropriately to the first small triggering incident that they open like a Pandora’s Box to reveal the full scope of the disaster that awaits. Events then unfold too rapidly for human response. Mistakes multiply. A chain reaction sets in.

Chernobyl goes critical. Three Mile Island barely escapes a similar fate. The unhappy bottom line is that you can never plan for everything.

During this period, the farm was in the path of the worst part of the 1998 ice storm that paralysed eastern North America. With over 50 trees down in the lane alone, we were trapped on the farm for 10 days with no electricity or running water. More than 40 large animals were dehydrating rapidly and tipping toward hypothermia as their bodies desperately tried to convert forage to energy in freezing temperatures. On the 11th day, the Army drove up and asked if we needed help. By then we had figured out how to survive. They gave us some candles.

Later that year, I woke up to a “fully involved” house fire and shepherded family, dogs and cats to safety. After, for the Y2K computer problem, I led a team of eight in analysing risk and developing business continuity plans for the Bank of Canada and the national debt. All to say I have a good grasp of risk (a polite word for danger in the context of boats), contingency planning and disaster recovery. This is the mindset I brought to the design of Sharina.


White Star Line Britannic
Fig 2-1 - White Star Line Britannic


As mentioned, an interesting aspect of disasters is that they always arise from cumulative human error, usually starting with innocent-looking small events. Remember Three Mile Island, Chernobyl, and the Britannic. I understand this all too well. In my case, a series of three independent, crucial, small missteps spaced over several hours culminated in Murphy’s slow and painful death one terrible day that is seared forever into my memory.

The example of Titanic’s sister ship the Britannic, is instructive. She was launched after Titanic and incorporated in her design many lessons learned from Titanic, including watertight bulkheads. In World War I, she hit a mine off the coast of Greece. She went down in five minutes – faster than the Titanic [2].

Britannic was being used as a hospital ship before the era of antibiotics. At dawn every day the nurses would open the portholes to air out the stench from suppurating wounds. The stevedores slept in the forepeak, while the coal bunkers were aft. To change shifts quickly, the watertight doors were opened. Open portholes, open doors. That’s when she struck the mine.

By the end of World War II the lessons of the Titanic had been institutionalised. Hundreds of thousands of people were crossing the oceans safely in passenger liners.

Yet on July 25, 1956 at 11:10 pm, disaster struck again. The Italian liner Andrea Doria was inbound for New York. The Swedish liner Stockholm was outbound for Sweden. Both ships were travelling at excessive speed in dense fog because fast crossings were a competitive advantage. As a precaution, the captain of the Andrea Doria ordered all watertight doors closed.

Each had the other identified on radar. They were on parallel tracks, with the Stockholm to the north, heading east. For some reason, the Stockholm planned to pass port-to-port, red light to red light. The Andrea Doria thought they would pass green-to-green. As the two ships neared, the Stockholm turned to starboard, to pass in front of the Italian liner at a safe distance of 15 miles, as indicated by three rings on the radar screen.

But the radar was set to a range of five miles, not 15. The closing distance was only three miles. The Stockholm struck the bow of the Andrea Doria, tearing a hole into her huge near-empty fuel tanks, slicing open seven levels of deck and crushing the forward watertight bulkhead.

The next day, a spellbound world watched newsreels of the Andrea Doria lying on her side, before slipping slowly beneath the North Atlantic [3]. Disasters are always the result of cumulative human error.

The Gaul is another example. On December 17, 2004 the UK Commissioner for Wrecks, Mr Justice Steel, released the results of a re-investigation into the 1974 sinking of the fishing trawler Gaul. The then 18-month-old state-of-the-art watertight vessel had sunk in minutes in the Barents Sea in a Force 9 [4] gale and seas of only 3 m.

Based on new video footage of the wreck, the Commissioner found that it sank because two duff and offal chutes were open in the stern. A following sea poured tons of water down the chutes. When the captain realised the danger, he turned to face the wind. The beam-on waves and wind, and tons of sloshing water inside the hull caused the trawler to roll and sink with the loss of all 36 hands.

Yet another example of cumulative errors is the tragic fire that disabled the Canadian submarine HMCS Chicoutimi off Northern Ireland on October 5, 2004. In this case, in a gale with 9-m waves, the sub was running on the surface with both conning-tower hatches open (top and bottom). This is not normal.

The hatches were open because a nut had fallen off an air vent in the tower, preventing a dive, and sailors were working to repair it. Directly below in the hull, 400-Amp electrical cables had only one layer of waterproof sealant instead of the specified three. A wave swept over the bridge and poured into the control room. There were several feet of water sloshing around. The water caused short circuits and a major electrical fire.

The electrical fire disabled the submarine completely. It had to issue a Mayday. The British navy mounted a rescue operation. Eventually the Chicoutimi was towed to Scotland for repairs. During the fire, Lieutenant Chris Saunders for some reason did not access the emergency air supply. In the dense smoke, no one noticed. He later died from smoke inhalation. Eight other sailors were injured.

In March 2006, B.C. Ferries’ 125-m Queen of the North was transiting Wright Sound southerly on the Inside Passage on the night of March 22 when it ran aground on Gil Island at 12:43 am, hung for an hour on Gil Rock and then quickly sank in 365 m of water. The topography is fiord-like, with rocky shores shelving rapidly to vast depths. Local villagers saved 99 out of 101 passengers.

The weather was good. The ferry had three radars, GPS, electronic charts, gyro compass, automatic pilot and three watch officers. She ran aground at a reported 19 knots, tearing her bottom out and sinking in one piece.

Coming down Grenville Channel the watch would have been looking for a flashing light to port at Sainty Point. It marks a transit to shift course to the east to line up with the distant Point Cumming light at the entrance to McKay Reach. Without this shift, a ship will remain on course for the northern shore of Gil Island.

(Four years later in March 2010 fourth officer Karl Lilgert was charged with criminal negligence.)

These stories are not meant to scare but:
“Although it may not be very comforting, the truth is there is no such thing as an unsinkable ship. No matter how sophisticated the safety features or how impressive the size, all ships are vulnerable given the wrong circumstances. [5]”

The wrong circumstances: Recreational passage makers have a choice. They can choose routes and seasons that minimise danger.

So, the first rule is: Do not sail into danger. The second is: Have situational awareness. Be prepared for any and all eventualities. Preparedness starts with your state of mind, the design of your vessel, followed by careful maintenance, and well practiced procedures.

The Titanic sank because of hubris. The Britannic sank because of expediency. The Andrea Doria sank because the Stockholm mis-set its radar. The Gaul sank because the chute doors were not maintained and were seized open with rust. HMCS Chicoutimi almost sank because of expediency. The Queen of the North sank because of an inexplicable error in navigation.

Design Considerations

At the outset, you must understand your main design goal – the intended use of your trawler in a safe and effective manner – and price/performance range.

As previously stated, “The objective of Sharina’s design is to create a small coastwise and offshore power yacht for living aboard, with the additional requirement of being a capable long-range ocean voyager.” In the winter, she might be pulled out but still used for living aboard. Thus, her temperature regime is from -30 to +30 C.

The beam and draft allow operation in inland water systems such as the Rideau Canal, as I expected more local than long-distance use. But she still had to have full passage making capability in safety.

Some decisions were easy. In looking at many designs, reading books, and trolling the web, it was obvious to me that in terms of price/performance, offshore and inshore, comfort for living aboard and entertaining, and being managed by one or two people, a length of 50 to 65 ft is ideal. This is considerably larger than the 40-45 ft of most coastal and inland trawlers used for recreation, and the 30-45 ft typical of cruising sail boats [6].

Of course, size correlates to your pocketbook, which is probably the primary determinant behind these 30-45-ft lengths. Not many of us can afford one million plus for a Cape Horn. Ballpark estimates circa 2005 for a small trawler are USD $18 per displacement pound and/or USD $12-18 thousand per foot LOA, depending on the degree of luxury. SeaSkills [7] has a very nice calculator for the total cost of ownership based on length and number of screws. Another factor favouring smaller boats is the size that can be managed by one person alone.

In Sharina’s case, living aboard and true passage making meant bigger was better, up to a point. Too big, and Sharina could not be handled by one person. Because of the requirement to operate in the local canal, draft could not be more than 5 ft.

Consequently, lengths more than 60 ft were problematic, since a shallow-draft boat of that size would not be ideal offshore. Lengths in the 60-ft class also pushed the cost into the low USD $1 million range for a production boat, which was out of the question.

The hull design eventually selected was 55 ft LOA x 54 ft LWL x 17 ft 9 in Beam x 4-5 ft Draft, depending on final ballasting and loading. This also fit my budget. Almost.

The next consideration was the general arrangement. Sharina had to be comfortable as a live-aboard for two people. She had to be a small apartment. One advantage of a trawler is that with at least two decks, you can get away from She Who Must Be Obeyed (SWMBO) when tensions arise.

As you will read, whether you select mechanical, hydraulic or electrical propulsion will dictate the location of the engine room and the basic layout of your trawler. After the engine room, the considerations are number and type of cabins, and whether the galley should be up or down. Do you maximise sleeping space for occasional guests at the expense of amenities like an office? Do you put the galley topside to please the cook, at the expense of salon space?

Next I considered the found value of the boat. The overall design and finish had to conform to tradition (e.g., wood interiors), a reasonable degree of luxury and practicality (e.g., non-slip deck instead of high-maintenance teak – but more on that later), innovation, and provide a robust set of mechanical systems.

Ideally, robust systems are completely independent with redundant backup [8, 9]. Where they must be interdependent, they are loosely coupled (mutually independent or well separated). This can be expressed as a variant of Occam's Razor [10]: “Do not needless multiply dependencies among the parts of a system [11].” In tightly coupled systems, the loss of one component can bring down others. In a loosely coupled system the opposite is true.

Well separated has two meanings in this context:

  • Interdependent systems are well separated if their interface is loosely coupled.
  • Independent systems in close proximity are tightly coupled if they can damage each other.
For example:
  • A gearbox in the sump of an engine that shares engine oil is more tightly coupled than a separate gearbox attached through a clutching mechanism.
  • A water hose running next to the electrical panel is tightly coupled.
  • The water hose is an example of systems that interact in unexpected ways.
Robust systems have time for recovery: a fuel system that you can switch to a second set of filters if one set clogs is an example where redundancy provides time to fix the problem without incurring a disaster.

Robust systems also provide a lot of information about their true state. A ball cock valve that rises when it is opened is better than a fancy modern type where you can’t tell from the handle whether it is open or closed.

A temperature sensor and indicator that fails to zero is better than one that fails to ‘overheated’. If the water temperature gauge on your engine fails and drops to zero, it won’t take long to figure out that everything seems normal and that you have time to figure things out. If it fails in the other direction, you might be panicked into shutting down the engine. Maybe you skimped on the size of the house bank, and this happened just as the alternators were going to kick in. Now you have an engine shut down and dangerously low batteries. Next…well you get the picture.

You can reduce the probability of an operational disaster by analysing a dependency tree. Systems that are mutually dependent on a common subsystem are easy to identify so, in particular, look for systems that interact in unexpected ways.

By definition, passage makers are diesel-driven displacement hulls. You can tool around the coast at 20 knots in a semi-displacement gasoline-powered performance trawler, but you can’t carry enough gas to cross an ocean. If you do want a trawler mainly for recreation, then you should look at designs like the Grand Banks 49 or the Sabreline 42 [12, 13].

Many trawlers today supplement the diesel with propane in the galley. It’s much cleaner than diesel, and easier to cook with. (An alternative is to use AC if you have enough electrical power.) For Sharina, I made a high-level decision that only one fuel (diesel) would be carried on board with the possible exception of a small propane tank for a barbecue.

While diesel will burn, it will not explode. Diesel flashes at 100-160 F, depending on the grade, while propane flashes at -156 F. Because of past experience, I have a strong antipathy for any fuel that is explosive. This has an impact on heating, fireplace and, as just mentioned, the galley.

Safety at sea was paramount. Since Sharina would be a custom build but not a custom design there were limits to what could be achieved in this respect. Ideally, a trawler should be:
  • Easy to drive under storm conditions
  • Self-righting from a knockdown of 90-130 degrees (65-70 is the norm in the industry)
  • Able to withstand an accidental grounding
Finally, don’t ignore security. Unrest and piracy are on the increase. The International Maritime Bureau reported a record number of violent incidents in 2003, including machine gun attacks. Three hundred and eleven ships were boarded and 19 hijacked [14].

Design Standards

The principal standards organizations are:
  • American Boat & Yacht Council [15]
  • American Bureau of Shipping [16]
  • Bureau Veritas [17]
  • Det Norske Veritas [18]
  • Lloyd’s Register of Shipping [19]
  • Nippon Kaiji Kyokai [20]
ABYC standards are sold commercially but Transport Canada publishes Construction Standards for Small Vessels (TP1332) on the web [21].

In particular see Lloyd’s Rules & Regulations for the Classification of Special Services Craft (Lloyd’s is more conservative than ABYC).

Summary

Developing a specification for a passage maker has complex inter-related design issues. These must be resolved with safety and performance uppermost. Resolution should be based on robust systems to mitigate risks, and provide contingency fall backs and the capability to recover from disasters. These systems should be loosely, not tightly, coupled.

Start by defining your budget and main design goal based on the intended usage of your trawler. Select an appropriate hull size, and decide the general arrangement. This may require early consideration of the propulsion type. Don’t overlook the need to protect the resale value of your boat. Diesel is the fuel of choice for propulsion, but cooking is a different proposition. Finally, don’t ignore security.

References

1. Fast Autos, http://www.fast-autos.net/porsche/porsche91730.html
2. Web Titanic, http://www.webtitanic.net/frameBritannica.html
3. Andrea Doria – Tragedy and Rescue at Sea, http://www.andreadoria.org/
4. Beaufort Scale, Wikipedia, http://en.wikipedia.org/wiki/Beaufort_scale
5. Public Broadcasting Service, http://www.pbs.org/wgbh/nova/titanic/unsinkable.html
6. World Cruising Survey, Jimmy Cornell, ISBN 0-87742-250-8, Adlard Coles, 1989
7. SeaSkills, http://www.seaskills.com/
8. Normal Accidents, Charles Perrow, Princeton University Press; Updated edition (September 27, 1999), ISBN 0691004129
9. What Went Wrong?: Case Studies of Process Plant Disasters, Trevor A. Kletz, Gulf Professional Publishing; 4 edition (June 23, 1998) ISBN 0884159205
10. “One should not increase, beyond what is necessary, the number of entities required to explain anything”, William of Occam (1285-1349), http://pespmc1.vub.ac.be/occamraz.html
11. Kendall Grant Clark, Reviewing Web Architecture, http://www.xml.com/pub/a/2004/02/11/deviant.html
12. Grand Bank Yachts, Ltd., http://www.grandbanks.com/
13. Sabre Yachts, http://www.sabreyachts.com/
14. The Independent, Piracy poses threat to world trade as maritime attacks hit record levels, Arifa Akbar, London, 08/03/04
15. American Boat & Yacht Council, http://www.abycinc.org/
16. American Bureau of Shipping, http://www.eagle.org/
17. Bureau Veritas, http://www.bureauveritas.com/
18. Det Norske Veritas, http://www.norwayonline.no/
19. Lloyd’s, Society of, http://www.lloyds.com/
20. Nippon Kaiji Kyokai, http://www.nkkk.jp/
21. Construction Standards for Small Vessels (TP1332), Transport Canada, http://www.tc.gc.ca/marinesafety/TP/TP1332/menu.htm

© 2008 David Shaw
david.shaw.x23@gmail.com

Introduction - Key Differentiating Factors

Developing a specification for a trawler involves many complex trade-offs. The choices you make will differentiate your boat from all the others. Using total system performance will maximize safety, performance and traditional value.

Key Differentiating Factors

There are many ways to acquire a trawler capable of passage making. You can buy production off the shelf and customize it or not; buy custom; DIY from scratch or a kit; convert a fishing trawler; buy used and renovate it; and so on.

This blog-book is intended for the person starting with a bare hull, in the 40- to 65-ft range, who wishes to develop a specification for its completion, based on total system performance (TSP). You might be giving this specification to a builder, or using it for a DIY project in your backyard.

The blog-book is based on the specification for Sharina, a 55-ft trawler the author hopes to build. The objective of Sharina’s design is to create a small coastwise and offshore power yacht for living aboard, with the additional requirement of being a capable long-range ocean voyager.

The blog-book describes the intent of the design, to explain why certain design choices were made. Not every choice is discussed – only those that are key differentiating factors in terms of total trawler system performance. Also, in certain areas, emerging technologies are flagged for you to watch in the next five to ten years.

It is evident that many builders, while obviously expert in hull construction and ship’s mechanicals, do not consider total system performance. For example, many trawlers are fitted with a well-known brand-name refrigerator that has marketing cachet but poor performance. This is not surprising. No one can be an expert in everything; and brand names are often a reality in successful sales. Solutions are more difficult to sell than products, and in the end customers get what they think they want.
Bruce Roberts Trawler 62Fig 1-1 - Bruce Roberts Trawler 62 built by Yachtsmiths International
- Photo with permission © Bruce Roberts Yachts

To illustrate TSP, consider that it is a given that navigation lights will operate on direct current (DC), not alternating current (AC). This has been sufficiently understood for so long that there is nothing to discuss here in DC vs. AC. It’s a “no brainer”.

But should the DC be 12 or 24 or even 150 Volts (V)? This is an interesting question for a smaller boat, with numerous pros and cons from a TSP perspective. Choosing between the common 12 or 24 V impacts many systems on the trawler (e.g., motors, lights, toilets, furnace, navigation instruments, engine controls, stereo, etc.) and its infrastructure (e.g., wiring size, length of wiring runs, batteries, chargers, inverters). The DC voltage is an example of a key differentiating factor. It is what makes your boat significantly different from the next one, because your functional and performance needs are different.

Deciding the best choice of voltage requires an analysis of impact on the total trawler system, not just one part of it. The analysis must also consider the availability and cost of equipment in one voltage vs. the other. (There is a much wider range available in 12 V and almost none for 150 V.) At 55 ft, Sharina is well within the capability of a 12 VDC system. This is what I planned until I came to specify the watermaker and the solar power system. That sent me back to the drawing board for a re-think, and an investigation of DC-DC converters. Similarly, my estimates of daily water consumption per person have evolved from 25 to 60 gal. TSP is an iterative process.

Here’s another example: The traditional trawler you’re looking at probably has a single screw and a three-bladed propeller. Yet research shows twin screws give superior thrust efficiency and we know they cancel stern walking. Theory says that fewer blades on a propeller increase efficiency; although we know just one will shake, rattle ‘n roll. Yet many modern propellers have four or five blades. What does this mean?

A single blade might be more efficient theoretically but it is unbalanced and so has serious practical side effects: vibration. Then, practical experience shows four blades are best with a large single screw; three blades with smaller double screws.

If you don’t feel safe with a single engine and want an emergency get-me-home wing engine, with a tiny emergency propeller, think again. Should you instead go for twin engines and screws, even though the fuel efficiency will be less?

If redundancy is important the real choice boils down to a single engine with a four-bladed propeller or twin engines and twin screws with three-bladed propellers. There is no point in having a wimpy get-me-home auxiliary engine and propeller that are not likely to do the job in heavy weather, no matter how good it makes you feel.

Other combinations are possible, such as two engines and one screw mated with an expensive mechanical combining transmission; or one engine and two screws with a hydraulic or electric drive. From the perspective of a single-point of failure neither of these is attractive. However, there might well be other good reasons for such a choice. (We will explore this in more depth in a later chapter.)

These are the kinds of things you must think through as you develop your specification to meet your unique operational and psychological needs.

When you purchase a production boat, of course the designer and boat yard have considered many options and trade-offs to achieve a specific price point. They will have brought years of experience to the task. When you develop your own specification for a bespoke boat, you have to resolve these issues yourself. But, like building a custom home, in the end you will have a unique and better product suited to your needs.

The design considerations are complex. It is not easy to work through the trade-offs and understand the impact on performance and safety in the areas of propulsion, electrical, heating and air conditioning, water and plumbing. For example, did you know the performance of reverse-osmosis water makers deteriorates the colder the water [1]?

Both performance and safety are critically important if you intend to venture offshore. It is my hope that as we discuss the decisions made for Sharina, you will be able to make informed decisions for your own boat, even if they are different from mine.

Summary

Developing a specification for a trawler involves many complex trade-offs. By focusing on key differentiating factors (what makes your boat better than the next one) and their impact on total system performance, you can build a better boat that others will admire. Main areas considered are propulsion, electrical, heating and air conditioning, water and plumbing. This analysis is iterative, with consideration given to safety, performance and traditional value.

References

1. Passagemaker Magazine, Big Ship, Little Ship, p.135, July/Aug 2003, http://www.passagemaker.com/

© 2008 David Shaw
david.shaw.x23@gmail.com

Acknowledgements

The help of the following companies and individuals in providing permission to reproduce copyrighted material is gratefully acknowledged.
The following individuals are thanked for their help: Bruce Roberts, Bruce Roberts Yacht Design, for always replying to my inquiries over many years N. Bruce Nelson, Glacier Bay, for educating me about energy systems. George Sullivan, President, Submariner's Association of Canada Central, for reminding me of proper submarine terminology. Edgar Reyes, Rice Propulsion, for encouragement. Bo Shindler, Freeman Marine Equipment, for help with closure standards.

The responsibility for content and errors is all mine.

Please report to me any errors, comment, suggestions or questions you would like answered.

© 2008 David Shaw
david.shaw.x23@gmail.com

Preface

I am not a marine architect, just someone interested in building a boat as a live-aboard, and to explore the Labrador Coast and iceberg alley. So this started as a specification for fitting out a hull, based on my requirements. This involved a lot of research and documentation applicable to any kind of motor vessel.

Along the way, my company experienced some financial heavy weather when customers delayed key projects. This put on hold any plans to build a boat, perhaps permanently. At the moment, I can just live on my retirement plan as long as I don’t retire.

My brother suggested I turn the research into a book, so here it is in blog format. It at least kept me out of trouble evenings and weekends.

I have tried to validate all of the information, hence the detailed references, but this is a complex area subject to misinterpretation. If you have any feedback, please let me know.

Units of measure are mixed metric and Imperial. Usually I have used the measure that was used in my source. I hope this isn’t too confusing.

© 2008 David Shaw
david.shaw.x23@gmail.com